Common Mistakes to Avoid When Installing a New Compressor in Your Facility

A new compressor installation is not just about placing equipment and turning it on, it’s a precise procedure that has a direct impact on the operational safety, energy costs, and productivity of your facility. Compressors are essential to the industrial and commercial sectors of Ajman because they power manufacturing processes, HVAC systems, and refrigeration units.

However, poor installation can shorten the compressor’s lifespan, raise repair costs, and reduce efficiency by as much as 30%. Despite being supplier of new and used Compressor in UAE, our specialty at BestAir Services is installing and repairing industrial air compressors, and we make sure that every configuration complies with local safety regulations, manufacturer instructions, and performance standards.

1. Skipping a Proper Site Assessment

Rushing into installation without first conducting a comprehensive site survey is one of the most frequent errors. A thorough site evaluation guarantees that the compressor is:

• Placed in an area with adequate ventilation
• shielded from high moisture and dust
• Located for convenient access to maintenance

💡 Fact: Poor location can increase operational temperatures by 10–15°C, leading to overheating and early failure. (Wikipedia)

2. Ignoring Manufacturer Specifications

Each compressor has unique clearance requirements, voltage requirements, and load ratings. Ignoring these can cause:

• Void guarantees
• Result in an imbalanced distribution of load
• Elicit inefficiencies in electrical systems

⚠️ Industry Insight: According to the Compressed Air & Gas Institute (CAGI), improper electrical setup is responsible for over 18% of early compressor failures.

3. Poor Piping & Airflow Planning

Poor routing or the incorrect piping diameter can result in pressure drops and lower system efficiency.
Some examples of best practices are:

• Using pipes that are corrosion-resistant and smooth
• Steer clear of abrupt turns that create turbulence
• Setting up moisture traps in key locations

📌 Learn more: HVAC System Installation Services

4. Neglecting Vibration Isolation

Significant vibration is produced by industrial compressors.
Absent appropriate mounts or vibration pads:

• The bearings deteriorate more quickly.
• The volume of noise rises
• With time, the compressor might move.

💡 Pro Tip: Install anti-vibration mounts and perform alignment checks during commissioning.

5. Not Installing Adequate Filtration Systems

Serious harm can be caused by moisture, oil mist, and airborne particles.
Filtration errors frequently consist of:

• Disregarding intake air filters
• Disregarding oil separators in systems that are lubricated by oil
• The use of small filters

6. Overlooking Control System Integration

In order to track efficiency, modern compressors frequently integrate with Building Management Systems (BMS).
If these systems are not connected, you will lose out on:

• Alerts for predictive maintenance
• Analytics of energy use
• Monitoring of operations remotely

7. Skipping Post-Installation Testing

Assuming that the work is finished once installed, many facilities neglect final performance testing.
A thorough commissioning procedure consists of:

• Testing for load
• Finding leaks
• Benchmarking efficiency

⚠️ Statistics: In the first two years, facilities that conduct post-installation testing report 25% fewer breakdowns.

Conclusion

By avoiding these new compressor installation errors, you can reduce downtime and repair expenses by thousands. BestAir Services provides dependable compressor setups for commercial and industrial clients in Ajman and the United Arab Emirates by adhering to local safety codes, manufacturer guidelines, and industry best practices.